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Plant Logistics & Security

Digital Gate Pass Management

Digitize every material entry and exit. Connect factory security gates with SAP Purchase Orders, Outbound Deliveries, and Weighbridges for 100% paperless logistics and zero leakage.

Process Flow

Gate Pass Management Workflow

Direction of movement decides the flow: material inward, sales movement, returnable (RGP) or non-returnable (NRGP) gate pass.

Material Inward

Vehicle arrives at the gate carrying PO and invoice, or invoice only.

01
PO reference captured at the gate

PO available: embedded QR code scanned. Only invoice available: invoice scanned and PO number captured.

02
PO details fetched and matched in SAP

Vendor details, PO number, material, quantity.

03
Automated gate-entry document created
04
Gate-entry document and invoice stored in Auggit eDMS

Tagged against the respective PO.

05
Gate entry approved

Vehicle permitted to enter.

Sales Movement (Material Outward)

Customer dispatch.

01
Sales order and outbound delivery created in SAP
02
Material picked and packed for dispatch
03
Goods issue posted in SAP
04
Invoice, delivery challan and e-way bill generated

As applicable.

05
Sales gate pass generated

With unique QR/barcode.

06
Gate pass and dispatch documents stored in Auggit eDMS

Against the respective sales order / outbound delivery.

07
QR/barcode scanned and verified at the gate

Customer, material, quantity, vehicle, dispatch documents.

08
Material exit recorded and sales movement closed

RGP - Returnable Gate Pass

Material is expected to return.

01
Outward movement initiated

Material, quantity, purpose, destination, vehicle details.

02
Request approved and SAP transaction updated

Relevant goods-movement transaction recorded.

03
RGP generated

QR/barcode, expected return date.

04
Stored in Auggit eDMS and verified at gate

Documents tagged; outbound weight captured, if applicable.

05
Material exits, RGP remains open

Return due date monitored.

06
Material returns to the gate

QR/RGP number scanned; quantity and condition verified.

07
Return updated in SAP and RGP closed

NRGP - Non-Returnable Gate Pass

Material will not return.

01
Outward movement initiated

Material, quantity, purpose, destination, vehicle details.

02
Request approved and SAP transaction updated

Relevant goods-movement transaction recorded.

03
NRGP generated

QR/barcode, e-way bill if applicable.

04
Stored in Auggit eDMS and verified at gate

Documents tagged; outbound weight captured, if applicable.

05
Material exit recorded

QR/barcode scanned and exit confirmed.

06
NRGP closed
Interactive Simulation

Multi-Type Gate Movement Control

Inward Raw Material & Goods Receipt Gate Pass

Drivers present electronic QR passes generated from vendor dispatch advices. Security scans the QR code via mobile tablet, verifying vehicle registration, driver KYC, and valid SAP PO line items before opening boom barriers.

QR-Code Validation
Sub-second gate security scans
Direct SAP Sync
Real-time MIGO / Delivery updates
Digital Gate Pass
GP-2026-88392
Active & Validated
Vehicle No: MH 12 RN 8920
Driver Name: Sunil Yadav
SAP PO / Delivery: 4500019283
Entry Checkpoint: Plant Gate #2 North
Timestamp: 11:42 AMWeight Synced OK
Customer Story

The 7-Step Manual Process Maze

A French fries manufacturer for McDonald's and PepsiCo ran an incredibly manual, un-tracked and scattered workflow. During audits, many documents went missing, because the process was spread across the PO team, gate staff, QC team, accounts and the CEO.

Before Auggit

The final step was the bottleneck, delayed by manual compilation of all physical documents scattered across the 6 prior steps.

01
PO received on WhatsApp
02
Truck arrives with e-way bill and invoice
03
Gate team makes manual entries
04
Quality team checks random potatoes
05
If passed, truck goes to weighing and unload
06
Accounts department enters documents
07
Sent for CEO approval

With Auggit

01
Document workflow defined
02
Tagging for traceability
03
Online CEO approvals
04
Zero document loss
80% Faster
Gate Turnaround Time

Truck gate dwell times reduced from 45 minutes to under 8 minutes.

Zero Leakage
100% Material Reconciled

No material exits the factory without an approved SAP invoice or returnable gate pass.

Digital Trail
Camera & Boom Barrier Sync

Automated snapshot capture of vehicle license plates synced to every gate entry.

SAP Integrated
Auto-MIGO & Delivery Updates

Instant status reflection in SAP ERP modules without paper handoffs.

Enterprise Vertical Proven

Securing High-Security Plant Gates Across India

Heavy Manufacturing

Manage multi-gate inward steel, coal, and heavy machinery consignments.

Automotive Plants

Control thousands of daily component deliveries with synchronized dock bays.

Chemicals & Refineries

Hazardous material safety checks, driver PPE verification, and gate permits.

Pharmaceuticals

Cold-chain temperature logs and sealed container verification at factory gates.

Ready to Digitize Your Plant Logistics Gates?

Book a 14-day zero-risk Proof of Concept tailored to your SAP ECC or SAP S/4HANA landscape.

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